Sustainable Manufacturing and Design: How Digital Twins Are Driving Efficiency and Cutting Emissions
17/10/2024
According to the International Energy Agency, reducing the carbon footprint of industrial production by just 1% could save 90 million tons of CO emissions annually. That's equivalent to taking more than 20 million gasoline-powered cars off the road each year.
Technologies such as digital twins and accelerated computing are enabling manufacturers to reduce emissions, enhance energy efficiency and meet the growing demand for environmentally conscious production.
Siemens and NVIDIA are at the forefront of developing technologies that help customers achieve their sustainability goals and improve production processes.
Key Challenges in Sustainable Manufacturing Balancing sustainability with business objectives like profitability remains a top concern for manufacturers. A study by Ernst & Young in 2022 found that digital twins can reduce construction costs by up to 35%, underscoring the close link between resource consumption and construction expenses.
Yet, one of the biggest challenges in driving sustainable manufacturing and reducing overhead is the presence of silos between departments, different plants within the same organization and across production teams. These silos arise from a variety of issues, including conflicting priorities and incentives, a lack of common energy-efficiency metrics and language, and the need for new skills and solutions to bridge these gaps.
Data management also presents a hurdle, with many manufacturers struggling to turn vast amounts of data into actionable insights - particularly those that can impact sustainability goals.
According to a case study by The Manufacturer, a quarter of respondents surveyed acknowledged that their data shortcomings negatively impact energy efficiency and environmental sustainability, with nearly a third reporting that data is siloed to local use cases.
Addressing these challenges requires innovative approaches that break down barriers and use data to drive sustainability. Acting as a central hub for information, digital twin technology is proving to be an essential tool in this effort.
The Role of Digital Twins in Sustainable Manufacturing Industrial-scale digital twins built on the NVIDIA Omniverse development platform and Universal Scene Description (OpenUSD) are transforming how manufacturers approach sustainability and scalability.
These technologies power digital twins that take engineering data from various sources and contextualize it as it would appear in the real world. This breaks down information silos and offers a holistic view that can be shared across teams - from engineering to sales and marketing.
This enhanced visibility enables engineers and designers to simulate and optimize product designs, facility layouts, energy use and manufacturing processes before physical production begins. That allows for deeper insights and collaboration by helping stakeholders make more informed decisions to improve efficiency and reduce costly errors and last-minute changes that can result in significant waste.
To further transform how products and experiences are designed and manufactured, Siemens is integrating NVIDIA Omniverse Cloud application programming interfaces into its Siemens Xcelerator platform, starting with Teamcenter X, its cloud-based product lifecycle management software.
These integrations enable Siemens to bring the power of photorealistic visualization to complex engineering data and workflows, allowing companies to create physics-based digital twins that help eliminate workflow waste and errors.
Siemens and NVIDIA have demonstrated how companies like HD Hyundai, a leader in sustainable ship manufacturing, are using these new capabilities to visualize and interact with complex engineering data at new levels of scale and fidelity.
HD Hyundai is unifying and visualizing complex engineering projects directly within Teamcenter X.
Physics-based digital twins are also being utilized to test and validate robotics and physical AI before they're deployed into real-world manufacturing facilities.
Foxconn, the world's largest electronics manufacturer, has introduced a virtual plant that pushes the boundaries of industrial automation. Foxconn's digital twin platform, built on Omniverse and NVIDIA Isaac, replicates a new factory in the Guadalajara, Mexico, electronics hub to allow engineers to optimize processes and train robots for efficient production of NVIDIA Blackwell systems.
By simulating the factory environment, engineers can determine the best placement for heavy robotic arms, optimize movement and maximize safe operations while strategically positioning thousands of sensors and video cameras to monitor the entire production process.
Foxconn's virtual factory uses a digital twin powered by the NVIDIA Omniverse and NVIDIA Isaac platforms to produce NVIDIA Blackwell systems. The use of digital twins, like those in Foxconn's virtual factory, is becoming increasingly common in industrial settings for simulation and testing.
Foxconn's chairman, Young Liu, highlighted how the digital twin will lead to enhanced automation and efficiency, resulting in significant savings in time, cost and energy. The company expects to increase manufacturing efficiency while reducing energy consumption by over 30% annually.
By connecting data from Siemens Xcelerator software to its platform built on NVIDIA Omniverse and OpenUSD, the virtual plant allows Foxconn to design and train robots in a realistic, simulated environment, revolutionizing its approach to automation and sustainable manufacturing.
Making Every Watt Count One consideration for industries everywhere is how the rising demand for AI is
LINK: | https://blogs.nvidia.com/blog/digital-twins-sustainable-manufacturing/... |
See more stories from nvidia |
Most recent headlines
09/12/2024
Dalet Named an IDC Innovator in Media and Entertainment
Dalet, a leading technology and service provider for media-rich organizations, today announced that it has been named an IDC Innovator in the IDC Innovators: ...
09/11/2024
Dalet Expands Leadership Team to Fuel Next Stage of Growth
Dalet, a leading technology and service provider for media-rich organizations, today announced three new members of its executive team. Tara Bryant joins as Chi...
17/10/2024
Exhibiting Forgiveness: An Exercise in Healing, On and Off the Set
PARK CITY, UTAH - JANUARY 20: (L-R) Jaime Ray Newman, Andr Holland, Andra Day, Titus Kaphar, Aunjanue Ellis-Taylor and John Earl Jelks attend the 2024 Sundance...
17/10/2024
It's Never Too Early To Spread Festive Cheer, Our Spotify Holiday Singles Are Here
The air is turning crisp, and it won't be long until everyone is walking aro...
17/10/2024
Coldplay Unites With Spotify and FC Barcelona To Release a Special El Clsico Shirt, Merch Collection, and Matchday Playlist
Spotify is once again collaborating with record-breaking legends from the worlds...
17/10/2024
Gold Medal Gymnast Rebeca Andrade Gives Us a Peek at Her Spotify
Rebeca Andrade knows her way around the gym floor . . . and vault, and uneven bars, and balance beam. The 25-year-old is the most decorated Latin American gymna...
17/10/2024
Your Exclusive Look Inside Our Charli xcx and Troye Sivan SWEAT Tour Afterparty
Since Charli xcx and Troye Sivan kicked off SWEAT, their joint tour of North America, in September, the live shows have become part of the cultural canon. Toget...
17/10/2024
Last Cut Media Increases EditShare Footprint to Streamline Production
Last Cut Media Increases EditShare Footprint to Streamline Production Adds capacity, AI indexing and sharing technologies Boston, MA, 17 October 2024 - EditS...
17/10/2024
BLAM vs BOLT: what's in a name?
Since its launch in 2020, Blue Lucy's flagship product, BLAM, has also been the company's only product. BLAM is a sophisticated workflow orchestration, ...
17/10/2024
Noticias Telemundo AHORA Launches on Samsung TV Plus
MIAMI Noticias Telemundo, the news division of NBCUniversal Telemundo Enterprises, has expanded the distribution of its FAST channel Noticias Telemundo AHORA to...
17/10/2024
Tegna, Dallas Mavericks Add 8 More Local Stations to TV Lineup
TYSONS, Va. and DALLAS Tegna and the Dallas Mavericks have announced that eight more stations in Texas, Louisana and Oklahoma will join six Tegna-owned outlets ...
17/10/2024
NAB Tells FCC Its Plan for Political AI Disclosure Can't Stand
The National Association of Broadcasters says the FCC will face legal obstacles if it goes ahead with its plan to address political deepfakes....
17/10/2024
Dish Launches New TV Offer That Includes Netflix
ENGLEWOOD, Colo. Dish Network has announced that new subscribers will get Netflix included with Dish TV subscriptions at no additional cost for two years....
17/10/2024
Opinion: The transformative impact of remote production and cloud migration on the media industry
John Wastcoat, SVP business development and marketing at Zixi, highlights how me...
17/10/2024
How cinematographer Haris Zambarloukos captured the colour of Beetlejuice Beetlejuice
Zambarloukos details the cameras and lenses he used to capture Tim Burtons spook...
17/10/2024
EMG/Gravity Media names Eamonn Curtin as chief commercial officer
He takes up the role immediately, having spent the past 10 years as global client director at EMG/Gravity Media By Jenny Priestley Published: October 17, 202...
17/10/2024
Council pulls plug on Mo-Sys Plumstead Power Station deal
Mo-Sys planned to refurbish the Grade II listed site, opening eight studio stages By Matthew Corrigan Published: October 17, 2024 Mo-Sys planned to refurb...
17/10/2024
Sony Expands Sports Data Business With KinaTrax Acquisition
TOKYO and BASINGSTOKE, U.K. Sony has acquired KinaTrax, a provider of markerless motion-capture technology for sports that collects in-game biomechanical perfor...
17/10/2024
Warner Bros. Discovery Plans To Launch Max in 7 New Markets
SINGAPORE Warner Bros. Discovery has announced that its streaming service Max will launch on Nov. 19 in Indonesia, Malaysia, the Philippines, Singapore and Thai...
17/10/2024
Philo Launches on LG TVs
Philo has announced that its entire lineup of live and on-demand TV is now available on LG Smart TVs....
17/10/2024
Cox Media Group Provides Nearly $1 Million for Hurricane Relief
ATLANTA In addition to providing critical information about hurricanes Helene and Milton in its ongoing news coverage, Cox Media Group (CMG) has announced that ...
17/10/2024
NAB Reiterates Opposition to FCC Blackout Reporting Plan
The National Association of Broadcasters has reiterated its opposition to an FCC proposal to require pay TV providers to notify the regulator when TV stations a...
17/10/2024
On-the-Go Lighting Gets a Powerful Boost with the Launch...
amaran, pioneer of lighting tools for creators, has just announced the launch of the amaran Ace 25x and 25c, brand-new bi-color and full-color compact LED light...
17/10/2024
Sonnet Announces Value-Priced Seven-Port USB PCIe Card
Sonnet Announces Value-Priced Seven-Port USB PCIe Card Brie Clayton October 16, 2024 0 Comments Allegro 7-Port USB 3.2 Gen 1 Type A PCIe Card Adds Six...
17/10/2024
Blackmagic Design Used on 2024 Summer and Blockbuster Season Films
Blackmagic Design Used on 2024 Summer and Blockbuster Season Films Brie Clayton October 16, 2024 0 Comments Global hits such as Abigail, Alien: Rom...
17/10/2024
PROVYS Introduces Sphere, a Scalable Broadcast Channel Management System
PROVYS Introduces Sphere, a Scalable Broadcast Channel Management System Brie Clayton October 16, 2024 0 Comments Accompanying image shows members of ...
17/10/2024
Autodesk Media & Entertainment brings new capabilities to enhance creativity and efficiency
Autodesk Media & Entertainment brings new capabilities to enhance creativity and...
17/10/2024
VEON Files its 2023 Form 20-F
17 Oct 2024 VEON Files its 2023 Form 20-F Amsterdam, 17 October 2024, 20:45: VEON Ltd. (Nasdaq: VEON, Euronext Amsterdam: VEON), a global digital operator ( VE...
17/10/2024
SVG Remote Production Forum 2024: All Sessions Now Available To Watch on SVG PLAY
SVG Remote Production Forum 2024: All Sessions Now Available To Watch on SVG PLA...
17/10/2024
DUNE: PROPHECY coming exclusively to Sky and NOW on November 18, as official trailer released
DUNE: PROPHECY coming exclusively to Sky and NOW on November 18, as official tra...
17/10/2024
Rohde & Schwarz achieves full coverage of Skylos test plan for NB-NTN devices, enabling SMS services
Rohde & Schwarz achieves full coverage of Skylos test plan for NB-NTN devices, e...
17/10/2024
Netflix Unveils the First Images of 'The Snow Girl 2: El juego del alma'
Back to All News Netflix Unveils the First Images of The Snow Girl 2: El juego del alma Entertainment 17 October 2024 GlobalSpain Link copied to clipboard ...
17/10/2024
'Turn of the Tide' Will Have a Third Season
Back to All News Turn of the Tide Will Have a Third Season Entertainment 17 October 2024 GlobalPortugal Link copied to clipboard Netflix announced today t...
17/10/2024
'The Lost Children,' the Documentary, Arrives on November 14
Back to All News The Lost Children, the Documentary, Arrives on November 14Play Video Play Video Entertainment 17 October 2024 GlobalColombia Link copied ...
17/10/2024
FOR-A powers new 12G truck for Production Crew
Native 12G-SDI for simple and immediate Ultra HD architectue...
17/10/2024
RNZ Selects Dalet for New Editorial System
Dalet, a leading technology and service provider for media-rich organizations, today announced that RNZ has partnered with Dalet to transform its editorial syst...
17/10/2024
Blancco Launches Free ROI Calculator to Help Enterprises Quantify Financial and ESG Benefits of Data Erasure
Home News & Press Press Release Blancco Launches Free ROI Calculator to He...
17/10/2024
2024-10-16
For the first time, businesses of all sizes around the world - even those without a brick-and-mortar presence - can manage the way they appear to over 1 billion...
17/10/2024
Thales makes first shipment of 300 night vision goggles for French Army under Bi-NYX contract
Facebook Twitter LinkedIn French forces have received the first 300 Thales...
17/10/2024
Sustainable Manufacturing and Design: How Digital Twins Are Driving Efficiency and Cutting Emissions
Improving the sustainability of manufacturing involves optimizing entire product...
17/10/2024
Genelec opens new Seoul Experience Centre
Genelec opens new Seoul Experience Centre posted: 17/10/2024 Seoul, South Korea, October 2024....Genelec has added Seoul to its growing global network of ...
17/10/2024
Joe Duffy returns with the 18th season of The Meaning of Life'
Guests include Sin ad Burke, Bryan Dobson, Sonia O'Sullivan, Ricky Tomlinson, David Norris, Catherine Joyce Collins, Ronan Tynan, Olwen Fou r , Fintan O'...
17/10/2024
Hollywood actors Colin Farrell, Rupert Everett and Aidan Quinn among guests on this Friday's Late Late Show
Hollywood actors Colin Farrell, Rupert Everett and Aidan Quinn among guests on t...
17/10/2024
Get Ready to Slay: Dragon Age: The Veilguard' to Soar Into GeForce NOW at Launch
Bundle up this fall with GeForce NOW and Dragon Age: The Veilguard with a specia...
16/10/2024
New role at Thomson for Federica Varalda
We are pleased to announce that Federica Varalda has been appointed as Managing Director - Development for the Thomson Group. She will be leading project develo...
16/10/2024
It's Never Too Early To Spread Festive Cheer-Our Spotify Holiday Singles Are Here
The air is turning crisp, and it won't be long until everyone is walking aro...
16/10/2024
Setting Dynamic DNS (DDNS) On A Siretta Router
Applicable Products Part number Description QUARTZ-22-LTE (EU) Dual Port Dual SIM LTE Router (EU) QUARTZ-22-UMTS (EU) Dual Port Dual SIM UMTS Rout...
16/10/2024
Chayse Irvin, ASC, CSC on Travis Scott's Mo City Flexologist
Director Kahlil Joseph's name is just as likely to appear in world-renowned art exhibitions as it is atop the credits for lauded music videos. In the latter...
16/10/2024
L3Harris Appoints Trane Technologies Chair and CEO Dave Regnery to Board of Directors
MELBOURNE, Fla., Oct. 15, 2024 - L3Harris Technologies (NYSE: LHX) today announc...
16/10/2024
Kunstmin Theater in Dordrecht Chooses Clear-Com Arcadia for Communication Revolution
eds3_5_jq(document).ready(function($) { $(#eds_sliderM519).chameleonSlider_2_1({...